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  4. KSS, KTS Manuals
  5. F236/4R Mk. II OHC Instruction Book 1950
  6. Inspection of Cylinder and Piston Rings

The cylinder should now be inspected for condition of bore and piston rings. If the bore is worn badly or is scored, it will require re-boring and an oversize piston with rings. The original diameter of the bore is 2.913-in.

Re-boring is generally considered necessary when wear in excess of .008-in. has taken place, or the bore has become damaged or scored.

The rings when new, and when fitted to a new or re-bored cylinder, have gap clearances as follows :-

Compression rings .010-in.

Scraper ring .012-in.

Oversize pistons and rings are made in only two oversizes :-

plus .020-in. (½ mm) and plus .040-in. (1 mm).

No intermediate sizes are used. It is not practicable to fit oversize rings to a worn cylinder, unless the cylinder is re-bored and the appropriate larger piston fitted.

NOTE. If the cylinder is rebored and oversize piston is fitted, the mouth of the combustion chamber will have to be enlarged to clear the top land of the oversize piston.

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  • Velocette Documents
    • GTP Manuals
      • F40/5R GTP Instruction Book 1951
    • KSS, KTS Manuals
      • F236/4R Mk. II OHC Instruction Book 1950
      • F42/3R OHC Models 1925-1931 Instruction Book
    • MAC Manuals
      • F469/4R MAC Service Guide 1965
      • F466/2R MAC Owner's Handbook 1955
      • F50/7R MAC Rigid Frame Service Manual 1955
      • F50/4R Supplement
    • MOV and MAC
      • F131-3R Instruction Book 1937
    • MSS Manuals
      • F477 Owners Handbook 1954
    • Venom, Viper, MSS
      • F485/1R Owner's Handbook 1956
      • F484/9R Service Guide 1967
      • F484/11R Service Guide 1971
    • Valiant Manuals
      • F62-1R Service Manual